Industrial Plant Surveillance Setup for THYSSENKRUPP Industries India Pvt. Ltd., Cherlapalli

objective:

THYSSENKRUPP Industries India Private Limited, located in Cherlapalli, Hyderabad, aimed to improve on-site monitoring by implementing a comprehensive CCTV surveillance system. The goal was to strengthen security across key operational zones, reduce risks of unauthorized access, and keep a record of daily activities within and around the facility.

Challenges :

  1. 1 Site-Wide Coverage Needs:The client required surveillance across diverse zones including security gates, staff areas, machinery sections, parking, and the canteen. This meant varying lighting, movement patterns, and field-of-view requirements.
  2. 2 Strategic Camera Placement:Ensuring each camera provided meaningful and non-overlapping coverage without obstructing workflow was a priority.
  3. 3 System IntegrationWith a centralized IP-based system, aligning all 43 cameras into one smooth-operating setup required detailed planning and precision.
  4. 4 Customization for Industrial Environment:Equipment had to be selected with durability and clarity in mind, as it would operate in conditions that included heavy machinery, high movement, and different temperature zones.

Solutions :

  1. 1Installed 43 IP-based CCTV cameras at identified locations across the facility.
  2. 2Ensured coverage at all key points including gates, parking areas, working zones, and the canteen.
  3. 3Deployed centralized monitoring capabilities for ease of control and review from a single command area.
  4. 4Conducted detailed layout planning to map blind spots and optimize surveillance angles.
  5. 5Provided training and documentation to THYSSENKRUPP’s internal team for system management.

RESULTS:

The surveillance system was successfully commissioned and integrated across the entire location.

The facility achieved full visual access to all important operational and public zones.

Staff and security personnel were able to monitor activities more efficiently, helping in proactive risk management.

The centralized system allowed for quick video retrieval in case of audits or incident reviews.